My projects generally fall into two categories. The first category is repeatable projects which people can order materials and follow the steps to make their own exact copy. For the second category I've used the phrase scrapheap engineering. These projects were built with whatever I could find in my apartment. Generally I HATE seeing these projects. I've come across Instructables where people have found a piece of broken equipment, like a huge pen plotter, and written instructions for how to convert it to a tea server or something. Nope, the odds of finding the same equipment to repeat the process are as good as zero. If someone sees something cool on my site I want them to be able to build it themselves. If I'm lucky they will plus their own spin on the idea and improve but at a MINIMUM someone should be able to copy a project exactly.
I'm ranting and I don't care.
Open source hardware and open source software is great because it opens the door for people to springboard off the work of someone else and make improvements. Taking hard-to-find hardware and turning it into something cheap is fine and good for someone who desperately needs a robotic tea server and HAPPENS to have a broken pen plotter but it doesn't apply to anyone else.
That's how I feel about my first attempt at the smart pocket watch. It used difficult-to-find hardware, it was outdated hardware, and the steps made it difficult to reproduce. Granted, this would have made it a very unique timepiece but that only goes so far in my mind. My experience with the first attempt helped me to see some things which should help me as I make another attempt at a smart pocket watch. I learned that you DON'T cover the screen of a smart watch. I learned that you don't surround the watch in metal. I learned that hinges need to be held tightly. I learned that pressing buttons through plastic is difficult. I learned that modeling paint applies really well and looks nice.
A clamshell design was sketched on paper. The traditional pocket watch shape was going to be copied while making changes for 3D printing. The most obvious change was an increase in hinge size. Metal pocket watches can use small metal hinges but for the hinge to be purely plastic it must be larger. Holes in the hinge were made to accept a #6 bolt which was roughly 4mm in diameter.
The drawing was modeled with OpenSCAD. Only two parametric variables were used. These were values the user could input to change the characteristics of the model. For example, the radius of the clamshell could be changed from 12mm (1/2 inch) to 50mm (2 inches) with one variable and the bolt hole diameter would stay the same. Or, the bolt radius could be changed from a bolt, 2mm (#6 bolt) to a pin 0.5mm without changing the size of the watch.
Rotating model view
Reasonable sizes were input, 15mm radius for the clamshell and 2mm radius for the bolt holes. Two halves were rendered and each half had five hinge prongs. Each prong was offset so when the two halves fit together the edges of the clamshell would align.
Printed version. Broken hinge can be seen in full resolution
After printing it was obvious the hinges would not be durable enough at this scale. The printer could not create solid hinges because of how thin the filament became upon extruding. The number of hinge prongs will be reduced and each hinge will become thicker. It would also help to print the design larger.
- Change test model
- Reduce hinge prongs from 5 to three
- Increase proportion of hinge:clamshell
- Measure smart watch
- Device method to attach watch
- Create living hinge to press button
- Access USB port while encased?
The rest of the posts for this project have been arranged by date.
First time here?
Completed projects from year 1.
Completed projects from year 2.
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