2023-08-05 (Sa) GrinderCompassMKII Custom aluminum posts

I have been using spring-loaded pins mounted through my frame to hold the magnet in place, but I wanted to make a version where the pins were part of the spinner, which is how I made the previous working version. According to the label, my magnets had a 0.100-inch inner diameter or 2.5 millimeters, but I suspect it was 2.54 millimeters. I had some M2.5 nylon bolts, which fit, so I ordered some threaded rods and coupler nuts, but while I waited, I worked on custom aluminum rods.

I tried inserting the rod into a cordless drill to spin and then applying pressure with a metal lathe tool, but I quickly gave up on that idea. I reverted to the method of using two rotating tools simultaneously. I kept the rod in my drill, then used a rotary tool running at high speed to work away the material. The process had none of the precision associated with metal lathing, but I made a few pins that could hold the magnet. For reference, the magnet is 1/4" (2.54mm) in diameter and length. The aluminum was 1/8" (3.175mm) round stock.
Pins in the order I made them, from left to right

The fastest work was putting aluminum rod segments into the rotary tool and holding a hacksaw blade below. I made sharper angles and smoother shafts but smoothed everything with sandpaper discs in another rotary tool. I put a magnet on one of the custom pins and wedged it between two brass pyramids to make something the size of a large marble. The spinner moved easily, and I made an animation where I spun the magnet with my finger magnet.

M

GitHub files for GrinderCompass
The rest of the posts for this project have been arranged by date.
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Completed projects from year 1
Completed projects from year 2
Completed projects from year 3
Completed projects from year 4
Completed projects from year 5
Completed projects from year 6
Completed projects from year 7
Completed projects from year 8

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2023-08-01

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