2015-10-11 (Su) Wrist Mounted Chording Keyboard

More terminals were needed to accommodate the infrared proximity switch on the servo controller. Only two terminals were needed for a simple switch but the proximity switch required two signal pins, ground and Vcc and three more connections were added because of the RGB LED. No programming has been done for the RGB LED which was cosmetic but will give honest feedback about the device. Stackable terminals were added even though the board wasn’t sized for them. Additional terminals points were allowed to hang off the board edge but the dovetail groove was sufficient to keep them in place.

 Stackable terminals being added to terminal board

A list was made which detailed the connections between the emitter and receiver tubes and the controller’s terminal board. Seven connections were necessary for:
  1. Emitter
  2. Receiver
  3. Red LED
  4. Green LED
  5. Blue LED
  6. Vcc
  7. Ground
Salvaged Ethernet wire was selected to connect the two board.

 Terminal board and beginning of list

Component terminals on the back of the proximity detector were bent to match up with protoboard. Ideally the holes in the emitter and receiver tubes would have been spaced so the components would match up perfectly. Pin spacing on the RGB LED was not standard 0.1” (2.54mm) so the extra effort to create aligned holes would be wasted.

 Protoboard on back of proximity sensor

4” (100mm) of salvaged Ethernet wire was stripped and tinned on both ends and soldered to the connections on the back of the proximity sensor. Seven wires were necessary and eight were available so two were tied together to form a large ground. Wire was soldered then the outer sheath of the Ethernet cord was slid over the wires as much as possible to minimize the exposed wires as much as possible. After the connections test correctly they will be coated in liquid tape to protect the connections.

Protoboard and list

Downloadable Files:
To do:
  • Wrist mount
    • Terminal board
      • Input voltage
        • USB
    • Make base for keyboard
      • Spacers 
      • Magnet mounts
    • Integrate:
      • Enclosure for each controller
        • Potentiometer access
      • Activation switch
    • Debug 
    • Test
    • Refine
    • Repeat
  • Write instructions
    • Compress and link to all files
      • OpenSCAD files
      • STL models
      • Arduino code 
    • Make diagram with every part labeled 
    • Schematic for servo controller
The rest of the posts for this project have been arranged by date.

First time here?
Completed projects from year 1.
Completed projects from year 2.


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2015-10-11 (Su)

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