2026-09-15 (Tu) EleKSCo REV05 Battery holder plug sketch

When I tried to remove the battery, I had to tap the knife to overcome the power connector’s friction and let the battery drop out. It was a mild inconvenience, but I can improve the design. The current models were designed around a plug in the back that held the battery holder in place, but if I could combine them, the plug would give me something to grasp and pull the battery out. Instead of a tapered machine screw, I want to use a countersunk bolt with a wedge-shaped cap, which I can use to push out some brakes that grip the inside of the pipe. I will need to tap part of the plastic, and my current model uses M6, but if I size it for M8, it will also allow tapping at 5/16”. 
Sketch for a battery holder and plug

GitHub repo for EleKSco.
The rest of the posts for this project have been arranged by date.
First time here?

Completed projects from year 1
Completed projects from year 2
Completed projects from year 3
Completed projects from year 4
Completed projects from year 5
Completed projects from year 6
Completed projects from year 7
Completed projects from year 8
Completed projects from year 9
Completed projects from year 10
Completed projects from year 11
Completed projects from year 12

Disclaimer for http://24hourengineer.blogspot.com and 24HourEngineer.com

This disclaimer must be intact and whole. This disclaimer must be included if a project is distributed.

All information on this blog, or linked by this blog, is not to be taken as advice or solicitation. Anyone attempting to replicate, in whole or in part, is responsible for the outcome and procedure. Any loss of functionality, money, property, or similar, is the responsibility of those involved in the replication.

All digital communication regarding the email address 24hourengineer@gmail.com becomes the intellectual property of Brian McEvoy. Any information contained within these messages may be distributed or retained at the discretion of Brian McEvoy. Any email sent to this address, or any email account owned by  Brian McEvoy, cannot be used to claim property or assets.

Comments to the blog may be utilized or erased at the discretion of the owner. No one posting may claim property or assets based on their post.

This blog, including pictures and text, is copyright to Brian McEvoy.
2026-09-15

Comments